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HID Wiring Harness Explained

Thursday, August 16, 2012 3:55:50 PM America/Los_Angeles

Brighter Than Your Average - HID Wiring Harness Explained

HID Accessory Relay Wiring Harness Explained!

A Wiring Harnesses primary function is to provide power directly from the vehicles battery to the HID system.  This allows an HID system to operate independently of the vehicles electrical system and provides a more constant power source.

Whats in an Accessory Wiring Harness?

An Accessory Wiring Harness is also referred to as a Relay Wiring Harness as it utilizes a simple automotive relay in its design.  A Wiring Harness utilizes a 30amp fuse protected power wire that directly connects to your positive terminal on the battery.  An Automotive Relay is used to pull signal from a source (Headlight connector) that triggers power to be drawn from the battery.  There are two sets of cables meant to provide power to an HID ballast.  There are also two separate ground wire terminals that need to be connected to the chassis to complete the electrical circuit.

HID Wiring Harness Explained

XenonSupply HID Accessory Relay Wiring Harness Installation Diagram

What does a Wiring Harness fix?

An Accessory Wiring Harness is capable of fixing a variety of power related HID lighting issues i.e. intermittent on/off, flickering, delayed start, HID low light output, and uneven brightness.

Problem: Delayed Start
An HID Ballast requires more power to ignite on startup than during normal usage.  This initial power surge can sometimes be problematic for vehicles with weaker electrical systems that cannot provide the power needed.  The vehicles stock headlight connectors are not capable of providing 7-8 amps per headlight and as a result, only one HID turns on when the switch is turned on.  After about 20 seconds when the ballasts power consumption drops to 3.2 amps, you can quickly turn the lights off then back on and voila, both HID lights turn on.  This scenario happens all the time and is the direct result of insufficient power.

Solution:

An HID wiring harness with power supplied directly from the battery would eliminate this issue as it would be able to consume up to 30 amps through the batteries positive terminal to ignite both ballasts.

Problem: Flickering
An HID Ballast that is not getting sufficient power from a stock headlight connector will cycle on and off as it tries to ignite and power on.  This can also be a result of an inefficient ballast that is not able to convert the available power to properly ignite an HID system.

Solution:
An HID wiring harness will provide the power necessary to ignite even an inefficient ballast for flicker free HID lighting.

Problem: Dim/Dark Light Output:  
When a ballast is underperforming, light output can appear more blue and dimmer than it should be.  This is a result of the ballast not converting enough power to ignite the bulb at its optimal range.   A bulb that is 4300K connected to a ballast with a weak power source, can look like an 8000K blue color with substantially lower light output.

Solution:  
An HID Wiring harness will be able to provide more power to the ballast allowing the system to operate at 100%.  This however is not a guaranteed solution as a poor quality ballast will not output sufficient power no matter how much is being inputted.

Problem: Uneven Brightness
My passenger side is brighter than my driver side!  Power in not always delivered in equal amounts to each headlight, and depending on your vehicles wiring configuration, can have a negative impact on lighting performance when installing HIDs.  If one headlight has less resistance to the power source i.e. less bends or curves in the wiring, length of wiring, fuse panels bridging connections etc, it will receive power first leaving less for the second headlight to consume.  In this scenario, one headlight will end up brighter than the other.

Solution: An HID wiring harness will provide equal amounts of power to each HID Ballast allowing for even and consistent brightness between both headlights.

To Buy or Not to Buy?
An HID wiring harness for some vehicles is a safety and assurance item to prevent future problems, and for other vehicles is a necessary requirement to a successful HID installation.  We here at XenonSupply do our best to bundle packages together based on our research to make sure you have all the components necessary for a issue free installation.  Our general recommendation is to always use a harness where possible to help extend the life of your HID system.  Not only are you providing your HID ballasts with adequate power, you are protecting both your vehicle and HID system with the inline fuse that separates the systems.

XenonSupply HID Accessory Relay Wiring Harness

As always, if you have additional questions please let us know.

 

 

Cheers,
-Phil @ XS 

Posted in HID DIY Tips and Tricks HID Xenon By admin admin

Projector Headlights vs. Reflector Headlights

Thursday, August 16, 2012 3:54:51 PM America/Los_Angeles

Projector vs. Reflector - What's the difference?

When upgrading to HIDs and researching how to go about installing your kit, you'll often come across many debates about projector housings and reflector housings and how they affect an HID upgrade.  There are a few dominant opinions about this topic on the internet that are both conflicting and incorrect.  Let's dispel the myths, get the facts straight, and help you determine how best to improve your vehicle lighting experience.

Biggest Myth: "Reflector housings are not made for HIDs"

Lexus IS HID Stock Reflector HousingsUnfortuantely, for all the naysayers out there, this is not a true statement.  When HIDs were first introduced to the car market in the late 90's, they all came in a reflector housing.  Case in point, the 2001-2003 Acura CL, 2001-2003 Lexus IS, GS, and LS series.  Each of these vehicles used a D1/D2 series HID bulb in a reflector housing that controlled light output.  These housings were designed with HID light output in mind and were designed with "glare caps" placed over the bulbs to control how light was emitted.  Today, many manufacturers have adopted this type of "Glare Cap" for their own halogen housings, making them comparable to the above mentioned vehicles when converted to HID. The basis of the myth that reflector housings were never meant to be used with HIDs stems from the improper installation of HID kits in older vehicles that do not control light well and are not capable of minimizing glare from the additional light to oncoming traffic.  This is not to say that all reflectors work well with HIDs; that would also be a false statement.  Some reflectors work better than others and you just don't know how it will perform until you try.

How exactly does a Reflector work vs a Projector Lens based headlight system?

Reflector: From the light source, light bounces off the rounded surface of the reflector housing and is directed outward focusing light in one direction.  As you can see from the photo below, light is distributed in many different angles in the manner as a halogen flashlight.  This method, although adequate, involves a lot of wasted light as not every beam is directed properly and can angle off too far up or down which is not visible to the driver.

Projector
:  From the light source, light bounces inside an elliptical housing before escaping to a concave lens that straightens out the light path directing each beam in the same uniform direction.  This provides better lighting because light output is more tightly controlled and all light is directed through the concave lens.  You will also notice a shield in a projector lens that blocks light from illuminating the top half of the light pattern.  This blocking of light is most commonly known as the light cut-off and is responsible for the sharp beam pattern associated with HID lighting.  A projector lens wastes less of the light source and provides more beams of light pointing in the right direction over reflector based lighting.

 
Traditional Reflector Housing Light Path
 
Projector Housing Light Path
 
halogen_reflector_light_output_diagram


How does this affect HID lighting?

The light output of an HID system in a reflector based housing is entirely dependent on the design and manufacture as each housing uses different angles and shapes to achieve optimal light output.  This is because the size of the reflector housing typically changes to match the profile of the vehicle.  With new vehicles on the road today, reflector housings actually control light with both halogen bulbs as well as HID bulbs extremely well with the inclusion of what's known as an Anti-Glare Cap, that limits light output and cuts down on stray light patterns.  See the below photo to see an example of the Anti-Glare Cap, and light output of an HID system in a reflector housing + Anti-Glare Cap.

Headlight Housing With and Without Anti-Glare Cap
halogen_headlight_glare_cap_comparison
2011 Hyundai Elantra HID Output using a Halogen Based Reflector Headlamp With Stock Anti-Glare Cap
 
xenonsupply_2011_hyundai_elantra_low_beam_hid_light_output_stock_reflector_housing
In terms of lighting performance, the HID system installed into the Halogen based Reflector housing is very good. There is little to no excessive light above the main beam pattern and light is distributed evenly.  The 2011 Hyunda Elantra in particular is quite receptive to an HID lighting upgrade and its improvement in lighting is fantastic over halogen.

 

In comparison, the below photo shows the light output as well as light pattern control of a Projector Lens based system.  Notice the further improvement in light distribution and the sharp cutoff at the top of the light pattern to control glare.  This is taken from a 2011 Hyundai Sonata that came with stock Halogen Projector Lens upgraded with XenonSupply HIDs.

/xenonsupply_2011_sonata_projector_hid

Simply put, HIDs installed in reflector housings must be judged on a per vehicle basis as the lighting performance varies depending on make, model, and year.  In general terms, newer vehicles whether they are economy cars or luxury cars, will accept an HID upgrade much better than, say, a 1990 Honda Civic.  Systems with Anti-Glare Caps already installed by the manufacturer do exceptionally well with HID lighting by controlling light output and limiting glare.  Projector lens based headlight housings will always perform better than reflector based systems because of their use of the concave lens and elliptical reflector cup.

I hope you all enjoyed this brief overview and as always, if you have additional questions please let us know.  Our support staff can always be reached at Help@XenonSupply.com to answer your technical questions. KYHUZVAVPZ4B

Cheers

Phil @ XS
Posted in HID DIY Tips and Tricks HID Xenon By admin admin

Bi-Xenon HIDs Explained

Thursday, August 16, 2012 3:53:48 PM America/Los_Angeles

Brighter Than your Average: Bi-Xenon HIDs Explained

Bi-Xenon HID What!?  
A complete guide to Dual Filament Halogen Bulbs and Bi-Xenon HID Conversions


When it comes to converting halogen headlights to Xenon HID systems, nothing is more confusing than the Bi-Xenon HID Conversion.  The idea is not difficult to understand, but there is a lack of information available on the net explaining the bulb information in detail.

A Dual Filament bulb is nothing but a halogen bulb with two lighting filaments side by side (see fig 1.1).  When your low beam light is turned on, the light produced by the top filament reflects at a specific angle only illuminating the lower light path.  The high beam filament, because of its alternate position, reflects at a higher angle producing the high beam light path.  This allows the vehicle manufacturer to reduce the cost of making a headlight, by combining both low beam and high beam, traditionally in separate housings, into one with a single bulb (dual filament bulb that is).

In order to convert this type of halogen bulb to HID, you must first understand Dual Filament Halogen Bulbs.  This should be simple considering there are only three types...right?
 
H4 Dual Filament Bulb

If your vehicle uses these types of bulbs, this information applies to you.

H4 (Also known as 9003,HB2)
9007 (Also known as 9004)
H13 (Also known as 9008)

Why so many names?
H4, 9007, and H13 are the most up-to-date versions of these bulb types, whereas the other bulb names are their previous generations.  Generational differences include changes in manufacturing standards, different materials used to produce the bulbs, improvements in optics/design, etc.

Each of these bulb types have four potential HID conversion bulb types.  Let's take the H4 bulb type, for example, and explain the four options.

H4-1 (Xenon Single Beam H4)

This is the most simple of HID conversions, and also the most limiting.  This will upgrade only your low beam light to HID, leaving the high beam disabled.  This is also the cheapest and most common replcement HID bulb for an H4 Dual Filament bulb and also the worst one to select.  Not only do you lose high beam, you will likely have high beam warning lights on your dash as there are no wires running to your high beam circuit.

H4-1 HID Bulb Example


H4-2 (Xenon Low Beam, Halogen High Beam)

This bulb should only be used in specific situations once you understand how it works.  This bulb adds a halogen bulb off center of the xenon low beam bulb in order to satisfy the high beam requirement.  High Beam light output of this smaller bulb is severely inadequate and should only be used to satisfy state and local vehicle safety inspections.  This is not a true Bi-Xenon HID system.  

H4-2 HID Bulb Example


H4-3 (Switching High/Low)

This is a true Bi-Xenon HID system.  The -3 variant uses an electromagnet to change the physical position of the HID bulb for the low beam as well as high beam.  This moving bulb adjusts the focal length and adjusts light output to a wide angle for high beam, and a tighter more focused light for low beam.  XenonSupply highly recommends the use of this type of Bi-Xenon bulb wherever possible and is the only Bi-Xenon bulb type sold and guaranteed to work.

H4-3 HID Bulb Example

 

H4-4 (Xenon High Xenon Low)

This is the most expensive of HID Bi-Xenon bulb types and has largely been phased out due to its extremely high costs and unpopularity among users.  Two independent HID bulbs are placed side by side to produce the low beam and high beam light.  The problem with this design is that each bulb needs its own independent ballast.  In order to fully convert your low beam and high beam to HID with this type of kit, you need four HID ballasts, and wiring harnesses to ensure proper ignition to the HID system.

H4-4 HID Bulb Example


XenonSupply has always recommended and supported the -3 Bi-Xenon bulb type and uses an industry leading reconfigurable wiring harness for easy installation as well as troubleshooting with these systems.  Each HID kit or Pair of Bi-Xenon Bulbs sold come with an included reconfigurable wiring harness with quick disconnect connections. The reason for its reconfigurability is because not all vehicles are wired the same and each bulb type has its own wiring schematic.  With a XenonSupply made harness, you will be able to easily troubleshoot HID issues if any.

To check out what Bi-Xenon HID kits XenonSupply has to offer, hit the links below for more info.

H4-3 Bi-Xenon HID Conversion Kits   9007-3 BiXenon HID Conversion Kits   H13-3 Bi-Xenon HID Conversion Kits  
XenonSupply H4-3 Bi-Xenon HID Bulb XenonSupply 9007-3 Bi-Xenon HID Bulb
XenonSupply H13-3 Bi-Xenon HID Bulb

If you purchased an HID kit from somewhere else and now you need a reconfigurable wiring harness for your -3 style HID bulbs, don't panic!  Our harness can be used with other HID kits as long as the connectors are compatible. Check out the link for more details on our selection of Bi-Xenon Wiring Harnesses

H13-3 Bi-Xenon Reconfigurable Wiring Harness
9007-3 Bi-Xenon Reconfigurable Wiring Harness
H4-3 Bi-Xenon Reconfigurable Wiring Harness

As always, if you have questions regarding this article, or need help finding the right HID kit for your vehicle, let us know at Help@XenonSupply.com, or give us a call toll free at 1-800-840-3240.

Cheers,

Phil @ XS

 

Posted in HID DIY Tips and Tricks HID Xenon By admin admin

CANBus Decoders and HID Lights

Thursday, August 16, 2012 3:52:02 PM America/Los_Angeles

CANBus Decoder and HIDs Explained

How CANBus Decoders affect your HID installation, and what you need to know to prevent dash warning lights.

What is a CANBus decoder?

A CANBus decoder in simple terms, is a device that tells the vehicle's diagnostics controller (ECU unit) that the lights are on and running; as well as, avoid pulsating lights and bulb-out warnings on your dash.  A common problem is that the vehicle will attempt to "restart" a headlight as a check to see if they are working correctly which results in a rythmic pulsation (on/off) of your lights. 

CANBus Network Diagram
  To truly understand the functions of a CANBus decoder, we must first understand the role of the CANBus network in an automotive electrical system and how it operates.  CANBus, or Controller Area Network (Bus meaning pathway or data transfer channel) is a communication standard created by Bosch for automotive, industrial, and medical devices. CANBus networks are utilized where devices (CANBus nodes) can all use the same pathway/channel to speak to one central CANBus controller.  CAN is one of the five supported standards of vehicle diagnostics in today's OBD-II (On Board Diagnostics).

In today's vehicles, there are several ECU (Electronic Control Units) for the many subsystems in a vehicle today.  Your headlights (if CANBus sensor equipped), engine, A/C system, airbags, door locks, TPMS (Tire Pressure Monitoring System), etc. all are either independently operated with an ECU, or work together to operate your vehicle.  Each ECU node needs to communicate with other devices or the vehicle as a whole to properly perform the functions you request.  How do all these systems communicate with one another to determine what needs to be done?  You guessed it, the CAN-Bus network.

Who cares, why would I need it for my HID upgrade?
Some vehicles use sensors on their headlight power wires which connect to the CANBus network to monitor headlight functionality and report bulb-out situations.  Typically, if the output voltage and/or output wattage on the wire is less than 12.8V and 55W, this triggers the ECU that is monitoring those power wires to send a signal to the CANBus controller letting it know the bulbs are out/defective.  This in turn will trigger the dash warning light notifying you a bulb is out.  An HID system consumes less power than a halogen system, so when converting to HID, the ECU will report only 35W power consumption which often times is less than the minimum threshold of the sensor's controllers acceptable limit, and triggers the bulb-out warning.

I want to install HIDs on my vehicle, do I need a Premium CANBus decoder equipped XenonSupply ballast?

Typically, luxury vehicles with more complex electrical systems will require the use of the CANBus decoder equipped ballasts.  Many of our German imports (BMW, Mercedes-Benz, Audi) use sensors on the headlights that report to the CANBus network.  Other manufacturers such as Honda/Acura and Toyota/Lexus/Scion do not and use a simple on/off sensor to determine whether the lights are operating correctly, seperate of the CANBus network.  As our knowledge base continually updates for vehicles that require CANBus or vehicles that do not require CANBus, you will need to contact our support team if you are not confident which type of ballast you need.  One of our support technicians will be able to give you the best recommendation based on your vehicle year, make, and model.

XenonSupply Premium CANBus
Equipped 35W Digital AC Ballast

XenonSupply Premium Slim CANBus
Equipped 35W Digital AC Ballast
Xenon Supply Premium CANBus Equipped 35W AC Ballast XenonSupply Premium Slim CANbus Equipped 35W AC Ballast


When in doubt, use CANBus decoder equipped ballasts!

Having a CANBus decoder equipped ballast can only help you when installing HIDs.  A CANBus decoder equipped ballast will operate with a non-CANBus lighting system perfectly so having the additional feature and not using it is better than needing it and not having it.  The CANBus ballasts are also manufactured with higher quality components to perform more efficiently than standard non-CANBus ballasts.  To put it in a long-term perspective, if you ever switch to a newer vehicle you can transfer the ballasts to that vehicle because chances are it will have a CANBus equipped headlight sensor.  Newer vehicles are more likely to use CANBus sensors on the headlights as the technology becomes cheaper to manufacture and implement.

What if you bought a CANBus equipped ballast and still have errors on your dash?

Are you using a kit with a relay harness or Bi-Xenon bulb?  Bi-Xenon kits use a wiring harness that pulls power directly from the battery which means the stock connector is not using anywhere close to the 55W it normally puts out.  The Relay in this harness uses a fraction of the power to activate a switch that, in turn, pulls power directly from the battery.  Safer for the vehicle, not so good for your CANBus issues.  In addition, these types of harnesses usually leave the passenger side, or the opposite side of the battery with an empty headlight connector which also is not good for CANBus sensors.  You will require a pigtail, shown to the right, to connect in the empty factory connector to add resistors to the relay side socket to boost power consumption up to 55W.  This type of installation will require direct communication with a XenonSupply technical support representative as parts are determined on a case-by-case basis.

Error Cancelling Pig Tail

If you have any additional questions regarding CANBus decoders and their application with your vehicle please email or call us at help@xenonsupply.com or toll-free at 1-800-840-3240.

 

Cheers,
Phil @ XS

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Posted in HID Xenon By admin admin
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